1. Main technical parameters
- Exposure area: 6 inches
- Exposure wavelength: 365nm: 20mW/cm2; 405nm:20-35mW/cm2
- Resolution: 1 μm
- Alignment accuracy: ±2 μm (double-sided, sheet thickness 0.8 mm), ± 0.8 μm (single-sided).
- Mask sizes: 3", 4", 5", 7".
- Sample sizes: 2", 3", 4", 6"; Thickness 0.1mm-6mm
- Exposure method: timed (countdown mode) and fixed dose
- Leveling the contact pressure is guaranteed to be repeatable by means of a sensor
- Digitally set alignment gap and exposure gap
- It has an interface to the imprint module and also has an interface to the proximity module
- The front alignment adopts binocular dual-field alignment microscope: it can be visually aligned through the eyepiece, or it can be aligned by CCD+ display, optical synthesis, the maximum optical magnification is 400 times, and the optical + electronic magnification is 800 times; Three pairs of objective lenses: 4x, 10x, 20x; Three pairs of eyepieces: 10x, 16x, 20x
- Bottom surface alignment: double microscope objective lens + CCD + acquisition card + computer combining, objective lens wheelbase range 10mm-148mm
- Illumination non-uniformity: 2.5% (Φ100mm range); 3% (Φ150mm range).
- Mask relative to sample movement: X: ±5mm; Y:±5mm; Thetata: ±6 degrees
- Maximum gel thickness: 500 μm (SU8 gel, user-provided detection conditions).
- Light source parallelism: 2°
- It has a circulating water cooling system
- Mercury lamp power: 1000W (DC, import).
2. Dimensions: 1400mm (length), × 1200mm (width) ×2000mm (height).
3. Equipment composition and configuration details
The equipment is mainly composed of uniform illumination exposure system (exposure head), alignment workpiece table system, binocular dual-field microscope system, bottom CCD alignment system, electronic control system, pneumatic control system and auxiliary supporting equipment.
(1) The exposure head system includes:
- Cold-light ellipsoids
- 1000 W imported DC high-voltage mercury lamp (Osram, Germany).
- XYZ Mercury Lamp Adjustment Table
- Cooling fan
- Optical system: fixed light bar, variable light bar, shutter, collimating mirror 1, collimating mirror 2, fly's eye lens group (more than 109 lenses), I-line filter, field mirror, cold light mirror 1, reflector 2
(2) The alignment workpiece table system comprises:
- Mask Relative Motion Table (XY).
- Rotary table (θ)
- Automatic leveling mechanism for samples
- Sample focusing mechanism
- 4 film decks (2 inches, 3 inches, 4 inches, 6 inches).
- 4 mask bases (3 inches, 4 inches, 5 inches, 7 inches).
- Mask flipping and rotation mechanism
(3) Alignment microscope (optional with CCD type, eyepiece and monitor can be observed at the same time) The system includes:
- LED lighting and supporting power supply
- Binocular bin-field alignment with the microscope body
- 3 pairs of eyepieces (10x, 16x, 20x, 6 in total).
- 3 pairs of objective lenses (4x, 10x, 20x, 6 in total).
- CCD and optical imaging systems
- The XYZ underside aligns the workpiece table (two sets).
(4) Bottom CCD alignment system
- LED lighting and supporting power supply
- CCD & Optical Imaging System (2 sets).
- Data Acquisition Cards
(5) Electronic control system
- Mercury lamp trigger power supply (1000W DC mercury lamp).
- MCU control system
- Control cabinet table
- Computer system (22-inch widescreen LCD).
(6) Pneumatic system
- Cylinders, solenoid valves, pressure reducing valves, pneumatic switches, etc
- Solenoid valve actuated
- Pneumatic instrumentation
(7) Other accessories (optional).
- One vacuum pump (oil-free silent type)
- One air compressor (oil-free and silent type)
- Constant temperature circulating water cooling system
- pipeline
(8) Technical data
- Equipment use and maintenance manual
4. Delivery time: within 2 months after signing the contract.
5. Quotation: about 450,000 RMB, confirmed or adjusted according to the configuration